{"id":3816,"date":"2023-05-11T13:26:49","date_gmt":"2023-05-11T11:26:49","guid":{"rendered":"https:\/\/ebroacero.com\/?p=3816"},"modified":"2024-02-09T13:01:10","modified_gmt":"2024-02-09T12:01:10","slug":"transformation-into-a-sustainable-melting-blasting-machine","status":"publish","type":"post","link":"https:\/\/ebroacero.com\/en\/granalladora-transformacion-en-una-fundicion-sostenible\/","title":{"rendered":"Shot blasting machine - Transformation to a sustainable foundry"},"content":{"rendered":"<div data-elementor-type=\"wp-post\" data-elementor-id=\"3816\" class=\"elementor elementor-3816\" data-elementor-settings=\"{&quot;ha_cmc_init_switcher&quot;:&quot;no&quot;}\" data-elementor-post-type=\"post\">\n\t\t\t\t\t\t<section data-particle_enable=\"false\" data-particle-mobile-disabled=\"false\" class=\"elementor-section elementor-top-section elementor-element elementor-element-6031c3ac elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"6031c3ac\" data-element_type=\"section\" data-e-type=\"section\" data-settings=\"{&quot;_ha_eqh_enable&quot;:false}\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-d2334b2\" data-id=\"d2334b2\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-d2d6d06 elementor-widget elementor-widget-image\" data-id=\"d2d6d06\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img fetchpriority=\"high\" decoding=\"async\" width=\"1153\" height=\"769\" src=\"https:\/\/ebroacero.com\/wp-content\/uploads\/Granalladora-ebroacero.webp\" class=\"attachment-full size-full wp-image-4433\" alt=\"Ebroacero shot blasting machine\" srcset=\"https:\/\/ebroacero.com\/wp-content\/uploads\/Granalladora-ebroacero.webp 1153w, https:\/\/ebroacero.com\/wp-content\/uploads\/Granalladora-ebroacero-300x200.webp 300w, https:\/\/ebroacero.com\/wp-content\/uploads\/Granalladora-ebroacero-1024x683.webp 1024w, https:\/\/ebroacero.com\/wp-content\/uploads\/Granalladora-ebroacero-768x512.webp 768w, https:\/\/ebroacero.com\/wp-content\/uploads\/Granalladora-ebroacero-18x12.webp 18w\" sizes=\"(max-width: 1153px) 100vw, 1153px\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-1ac46757 elementor-widget elementor-widget-theme-post-title elementor-page-title elementor-widget-heading\" data-id=\"1ac46757\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"theme-post-title.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h1 class=\"elementor-heading-title elementor-size-default\">Shot blasting machine - Transformation to a sustainable foundry<\/h1>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section data-particle_enable=\"false\" data-particle-mobile-disabled=\"false\" class=\"elementor-section elementor-top-section elementor-element elementor-element-4356a47c elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"4356a47c\" data-element_type=\"section\" data-e-type=\"section\" data-settings=\"{&quot;_ha_eqh_enable&quot;:false}\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-21b5167b\" data-id=\"21b5167b\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-b928f33 elementor-widget elementor-widget-text-editor\" data-id=\"b928f33\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h3>Investment in high capacity shot blasting machine<\/h3><p>One of the most evolving markets, and therefore one of the most competitive, is the offshore market. With large projects for offshore oil and gas extraction, as well as offshore wind farm projects. This market demands the manufacture of larger and larger castings with high quality requirements, both internal and superficial. To meet these requirements we have made an investment in a <strong>shot blasting machine<\/strong> up to 14,000 kg.<\/p><p>Ebroacero did not have the necessary facilities to obtain the surface qualities required to meet current requirements.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section data-particle_enable=\"false\" data-particle-mobile-disabled=\"false\" class=\"elementor-section elementor-top-section elementor-element elementor-element-ff32899 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"ff32899\" data-element_type=\"section\" data-e-type=\"section\" data-settings=\"{&quot;_ha_eqh_enable&quot;:false}\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-e4b0f2d\" data-id=\"e4b0f2d\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-7791d8d elementor-widget elementor-widget-text-editor\" data-id=\"7791d8d\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h3><span style=\"color: #011627; font-family: Sofia Sans, sans-serif;\"><span style=\"font-size: 23px;\"><b>What is a shot blasting machine?<\/b><\/span><\/span><\/h3>\n<p>A <strong>shot blasting machine<\/strong> is an industrial tool used to treat surfaces by impacting various particles. Its objective is to achieve cleaning and preparation of surfaces, making them ideal for high quality and high performance production processes.<\/p>\n<p>Shot blasting machines are used directly on the selected material or surface to apply abrasive blast media. This technique may involve the use of steel shot, which helps to strengthen metals for a specific purpose, as well as for desanding and descaling parts. However, the&nbsp;<a href=\"https:\/\/ebroacero.com\/en\/shot-blasting\/\" target=\"_blank\">shot blasting&nbsp;<\/a>is most often used as a pretreatment in the preparation of surfaces for the application of new coats of paint or to remove imperfections. In this way, a solid and uniform base coat is achieved, providing high quality coverage and finish.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-e05c3ae elementor-widget elementor-widget-image\" data-id=\"e05c3ae\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img decoding=\"async\" width=\"1024\" height=\"683\" src=\"https:\/\/ebroacero.com\/wp-content\/uploads\/EBROACERO-2-WEB-143-copia-1024x683.jpg\" class=\"attachment-large size-large wp-image-3818\" alt=\"\" srcset=\"https:\/\/ebroacero.com\/wp-content\/uploads\/EBROACERO-2-WEB-143-copia-1024x683.jpg 1024w, https:\/\/ebroacero.com\/wp-content\/uploads\/EBROACERO-2-WEB-143-copia-300x200.jpg 300w, https:\/\/ebroacero.com\/wp-content\/uploads\/EBROACERO-2-WEB-143-copia-768x512.jpg 768w, https:\/\/ebroacero.com\/wp-content\/uploads\/EBROACERO-2-WEB-143-copia-1536x1024.jpg 1536w, https:\/\/ebroacero.com\/wp-content\/uploads\/EBROACERO-2-WEB-143-copia-2048x1365.jpg 2048w, https:\/\/ebroacero.com\/wp-content\/uploads\/EBROACERO-2-WEB-143-copia-18x12.jpg 18w, https:\/\/ebroacero.com\/wp-content\/uploads\/EBROACERO-2-WEB-143-copia-scaled.jpg 2000w\" sizes=\"(max-width: 1024px) 100vw, 1024px\">\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section data-particle_enable=\"false\" data-particle-mobile-disabled=\"false\" class=\"elementor-section elementor-top-section elementor-element elementor-element-9b4f6d2 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"9b4f6d2\" data-element_type=\"section\" data-e-type=\"section\" data-settings=\"{&quot;_ha_eqh_enable&quot;:false}\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-e0b0596\" data-id=\"e0b0596\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-9ee7adc elementor-widget__width-initial elementor-widget elementor-widget-text-editor\" data-id=\"9ee7adc\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h3><span style=\"font-style: inherit; background-color: var(--ast-global-color-4); font-size: 23px;\"><span style=\"color: #011627; font-family: Sofia Sans, sans-serif;\"><b>Background<\/b><\/span><\/span><\/h3><p>In 2021, Ebroacero had <b>two shot blasting machines up to 3500 kg<\/b>where the surfaces of fabricated steel castings are cleaned\/blasted to achieve surface quality. This allows both to perform the increasingly demanding inspections requested by customers. Also to obtain a good surface quality for delivery to the same customers.<\/p><p>The situation described in the previous paragraph forced us to subcontract shot blasting services for parts weighing more than 3,500 kg. This generated economic repercussions on the final price of the products as well as the loss of days in the final delivery times, which were always tight.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section data-particle_enable=\"false\" data-particle-mobile-disabled=\"false\" class=\"elementor-section elementor-top-section elementor-element elementor-element-d5ad613 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"d5ad613\" data-element_type=\"section\" data-e-type=\"section\" data-settings=\"{&quot;_ha_eqh_enable&quot;:false}\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-3feb360\" data-id=\"3feb360\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-03a0e77 elementor-widget elementor-widget-text-editor\" data-id=\"03a0e77\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h3><span style=\"background-color: var(--ast-global-color-4); font-size: 23px;\"><span style=\"color: #011627; font-family: 'Sofia Sans', sans-serif;\"><strong>Objectives<\/strong><b> <span style=\"font-style: inherit;\">of improvement<\/span><\/b><\/span><\/span><\/h3><p>The improvement objectives with the new shot blast machine installation are reflected below:<\/p><ul><li>Improve the <b>load capacity<\/b> of the two shot blast machines we currently have, which are limited to parts weighing 3,000 kg and 3,500 kg respectively. With our current capacity to supply parts up to 14,000 kg, it is necessary to clean\/blast parts of this tonnage in relatively short periods of time in-house.<\/li><li>Improve the <b>waste management<\/b> from cleaning\/blasting and to reduce the presence of cristobalite (a by-product of silica sand after being subjected to high temperatures) which, despite having an almost anecdotal presence, after measurements of this element, it is considered appropriate to minimize its presence.<\/li><li>Improve the<b> security<\/b> in the passage of large-tonnage parts from the molding hall to the oxy-fuel and shot blasting hall.<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-e2d4688 elementor-widget elementor-widget-image\" data-id=\"e2d4688\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img decoding=\"async\" width=\"1024\" height=\"683\" src=\"https:\/\/ebroacero.com\/wp-content\/uploads\/EBROACERO-WEB-2355-copia-1024x683.jpg\" class=\"attachment-large size-large wp-image-3819\" alt=\"\" srcset=\"https:\/\/ebroacero.com\/wp-content\/uploads\/EBROACERO-WEB-2355-copia-1024x683.jpg 1024w, https:\/\/ebroacero.com\/wp-content\/uploads\/EBROACERO-WEB-2355-copia-300x200.jpg 300w, https:\/\/ebroacero.com\/wp-content\/uploads\/EBROACERO-WEB-2355-copia-768x512.jpg 768w, https:\/\/ebroacero.com\/wp-content\/uploads\/EBROACERO-WEB-2355-copia-1536x1024.jpg 1536w, https:\/\/ebroacero.com\/wp-content\/uploads\/EBROACERO-WEB-2355-copia-2048x1365.jpg 2048w, https:\/\/ebroacero.com\/wp-content\/uploads\/EBROACERO-WEB-2355-copia-18x12.jpg 18w, https:\/\/ebroacero.com\/wp-content\/uploads\/EBROACERO-WEB-2355-copia-scaled.jpg 2000w\" sizes=\"(max-width: 1024px) 100vw, 1024px\">\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section data-particle_enable=\"false\" data-particle-mobile-disabled=\"false\" class=\"elementor-section elementor-top-section elementor-element elementor-element-ab8e9c3 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"ab8e9c3\" data-element_type=\"section\" data-e-type=\"section\" data-settings=\"{&quot;_ha_eqh_enable&quot;:false}\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-534acb0\" data-id=\"534acb0\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-36d3f28 elementor-widget elementor-widget-text-editor\" data-id=\"36d3f28\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h3><b>Measures achieved<\/b><\/h3><p>With this investment in the shot blasting machine, Ebroacero will achieve these improvements:<\/p><ul><li>Increase the <b>competitiveness<\/b> of Ebroacero in time and price of its parts.<\/li><li>Increase the <b>efficiency of logistics processes <\/b>internal. Until then, they were made outside our facilities. This meant an increase in the final price of the products and longer delivery times.<\/li><li>Increase the <b>productivity <\/b>and the <b>reduction of delivery times<\/b><\/li><li>Improve the <b>energy efficiency <\/b>with the speed of movement<\/li><li><a href=\"https:\/\/ebroacero.com\/en\/environmental\/\" target=\"_blank\" rel=\"noopener\"><b>Respecting the environment <\/b><\/a>more efficiently managing the waste from the cleaning of the castings.<\/li><li>Improve <b>the health of our employees <\/b>minimizing exposure to dust and grit from the cleaning\/blasting process with new machine sealing systems.<\/li><li><a href=\"https:\/\/ebroacero.com\/en\/environmental\/\" target=\"_blank\" rel=\"noopener\"><b>Sustainability and carbon footprint reduction <\/b><\/a>with the elimination of a significant amount of round-trip transportation of parts to and from other companies.<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>","protected":false},"excerpt":{"rendered":"<p>Inversi\u00f3n en granalladora de alta capacidad Uno de los mercados de mayor evoluci\u00f3n, y por tanto competencia, es el mercado [&hellip;]<\/p>\n","protected":false},"author":4,"featured_media":4441,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"site-sidebar-layout":"default","site-content-layout":"plain-container","ast-site-content-layout":"normal-width-container","site-content-style":"unboxed","site-sidebar-style":"unboxed","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"disabled","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"default","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"categories":[1],"tags":[27,36,35],"class_list":["post-3816","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-noticias","tag-ebroacero","tag-fundicion-sostenible","tag-granalladora"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.4 - 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